Description
The stages and scope of the jam fruit production line can vary depending on factors such as fruit types, product diversity, and production requirements. However, it generally involves key processes including cleaning, pitting, crushing, blending, sugar addition, cooking, cooling, packaging, and sterilization.
| Raw material | Raspberry, strawberry, blueberry, wolfberry, mulberry etc. |
| End product | Juice, beverage, paste, jam, dried berry |
| Processing capacity | From 20 T/day to 1500 T/day |
| Juice yield | 85% raw fruit (15% as waste, peels and seeds) |
| End package | Aseptic bag, metal can, glass bottle, PET bottle, etc. |
Flowchart
Berry Juice Processing Line
FRESH BERRY ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
The jam production line can usually process the following products:
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Jam: Convert fruits into a range of jams featuring flavors such as strawberry, raspberry, and apricot.
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Pulp: Process fruits through cooking, blending, and grinding to create a smooth puree ideal for culinary applications and baking.
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Preserves: Produce a variety of preserves, including apple and plum types, by crushing, cooking, and processing fruits.
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Dried fruits: Slice or dice fruits and dehydrate them to create dried fruit snacks like apples and raisins.
Juice: Extract fruit juices through pressing or squeezing to produce a diverse selection of flavors like apple, orange, and blueberry.
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Jelly: Combine fruit berries, juice, and colloid ingredients to craft jellies such as strawberry and lemon variations.
These products are common processed products of jam production lines, with a wide market demand, and can be produced according to the characteristics and needs of different fruits.
Process Description
The blueberry jam production line encompasses the equipment and procedural flow utilized in manufacturing blueberry jam. The following details the typical steps in the blueberry jam production process:
Blueberry Washing and Screening: Fresh blueberries undergo washing and screening to eliminate impurities and substandard berries.
Destemming and Peeling: Blueberries are destemmed and peeled as required to prepare them for subsequent processing.
Grinding and Mixing: Blueberries are ground into a puree and combined with sugar and other ingredients to enrich taste and flavor.
Heating and Concentration: The mixture is heated to facilitate blending and blueberry jam formation. Concentration techniques may be applied to achieve the desired consistency and flavor.
Filtration and Cooling: The blueberry jam is filtered to remove solid particles and then cooled to stabilize texture and flavor.
Filling and Packaging: The finalized blueberry jam is filled into suitable containers like glass bottles, plastic bottles, or pouches. Proper sealing and hygiene practices during packaging are crucial to preserve the product's freshness and quality.
Company Information
Shanghai Gofun Machinery Co., Ltd. is a renowned company specializing in the production and export of fruit and vegetable processing systems. We are experts in providing complete automated solutions customized for the processing requirements of juices, purees, and pulps. Our production lines are known for their top-notch quality and competitive advantage, offering daily capacities ranging from 60 to 1500 tons.
From building packaging facilities to manufacturing, installing, commissioning equipment, and setting up operational production lines, our services cover a comprehensive range of activities. We offer effective implementation strategies for fruit and vegetable processing, utilizing top-notch materials and equipment designed for various produce types such as tomatoes, apples, pears, plums, coconuts, mulberries, and more.
Driven by a dedication to excellence, our track record has garnered acclaim from clients on both local and global scales. Our machinery has made significant inroads into markets spanning Asia, Africa, South America, and Europe.
Our Services
Pre-Sales Service
1. Technical support
2. Marketing suggestion
3. Final packing suggestion and design
4. Factory building and design
After-Sales Service
1. Comprehensive engineering services
2. Installation supervision
3. Operator training
4. Overseas technical support
5. Overseas equipment maintenance
6. English engineers provide technical support
Product Tags:
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Industrial Berry Juice Processing Line for Jam Production 20-1500T/Day Images
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